Manufacturing process and evaluation of burnishing ball tools for conventional lathes
Abstract
The manufacturing process is a process of designing and making useful tools. One of the processes in manufacturing is the formation of components or tools using a conventional lathe. One of the obstacles faced in the turning process is the level of surface smoothness. The method used to achieve the required level of smoothness in the design of the work with a lathe, but for surface density at the level of smoothness is also required so that the burnishing process is used. Burnishing is used with many methods, but in this study the method of pressing using a steel ball is used. This study aims to: (1) determine the results of the turning process using a conventional lathe; (2) determine the quality standards used during the turning process; (3) determine how the finishing process works during the turning process; (4) determine the function of how to select the right material to get maximum results; (5) determine the function of improvisation on burnishing ball tools used in the burnishing process to smooth the surface of the material. This study provides the results of the surface roughness value Ra (μm) with parameters of 100N pressure, 0.206 mm/rev feed, 350 rpm rotation rate produces a value of 1.05 with the highest roughness level. At a pressure of 200N, 0.052 mm/rev feed, 350 rpm rotation rate produces a value of 0.25 μm the highest smoothness level. The burnishing process is used to smooth the surface of the material which can improve product quality, so that the product's marketability and aesthetics can be increased.
Keywords
Full Text:
PDFReferences
Adriyansyah, & Oscar Haris. (2021). Analisis Performa Pegas Kopling Original Dengan Pegas Kopling Modifikasi. Jurnal Perancangan, Manufaktur, Material, Dan Energi (Jurnal Permadi), 150–162.
Akhmadi, A. N., Wulandari, R., & Mustofa, A. (2021). Pengaruh Variasi Putaran Mesin Terhadap Waktu Pengeboran Dengan Material Aluminium Al 6063 Pada Mesin Bor Duduk. Nozzle: Journal Mechanical Engineering, 10(1).
Ariyanto, & Yudo Eko. (2022). Analisis Kekerasan Material Baja S45C Yang Dilakukan Proses Heat Treatment Sebagai Bahan Alternatif Pisau Pencacah Plastik. Jurnal Teknologi Manufaktur, 14(02).
Azwir, H. H., Oemar, H., & Handa, T. (2022). Analisis Dan Perbaikan Kualitas Produk Mesin Bubut Dalam Upaya Mengendalikan Tingkat Kecacatan Di Industri Kertas. Jurnal Media Teknik Dan Sistem Industri, 6(2), 84. https://doi.org/10.35194/jmtsi.v6i2.1801
Carles, H., & Yusuf, M. (2019). Analisa Kekasaran Permukaan Terhadap Kekerasan Material Pada Proses Milling Dengan Variasi Kecepatan Feeding.
Dimas Abimanyu, & Hendri Nurdin. (2019). Pengaruh Gerak Makan Dan Kecepatan Putaran. Ranah Research.
Ewar, H. A., Bahagia, M. E., Jeluna, V., Astro, R. B., & Nasar, A. (2021). Penentuan Konstanta Pegas Menggunakan Aplikasi Phyphox Pada Peristiwa Osilasi Pegas. Jurnal Kumparan Fisika, 4(3), 155–162. https://doi.org/10.33369/jkf.4.3.155-162
Mau, S., Anastasia De Delia Dos Santos, & Yudo Eko. (2022). Pengaruh Parameter Pemotongan Terhadap Kekasaran Permukaan Baja Karbon Rendah Pada Proses Bubut Konvensional. Jurnal Pendidikan Teknik Mesin.
Pramudi, I., Nizar Zulfika, D., & Rijanto, A. (n.d.). Pengaruh Kedalaman Pahat Terhadap Waktu Pada Proses Burnishing Baja St 41 (Vol. 2).
Purwanto, G., Djoko Susilo, D., & Santoso, B. (2012). Pengaruh Proses Burnishing Terhadap Kekasaran Dan Kekerasan Mild Steel Menggunakan Mesin Bubut Konvensional. Mekanika, 10.
Suroso, B., & Prayogi, D. (2019). Pengaruh Kecepatan Putaran Spindle Dan Kedalaman Penggerindaan Terhadap Kekasaran Permukaan Material Baja St 37 Menggunakan Mesin Bubut Bergerinda. Jurnal Rekayasa Material, Manufaktur Dan Energi, 2(1), 24–33. https://doi.org/10.30596/rmme.v2i1.3066
Umiati, S. (2008). Ketahanan Material Baja Sebagai Struktur Bangunan Terhadap Kebakaran. 1(29).
DOI: https://doi.org/10.17509/atikanoto.v2i2.99895
Refbacks
- There are currently no refbacks.
© 2024 ATIKANOTO: Journal of Automotive Engineering Education